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Introducing case studies on solving productivity improvement challenges through "friction welding."

Introducing case studies on solving productivity improvement challenges through "friction welding."

Significantly improves productivity! Suitable for mass production due to the ability to join in a short time.

We would like to introduce a case study on solving productivity improvement challenges through "friction stir welding." As a challenge, during complete penetration welding, there is a possibility of defects such as cracking, insufficient penetration, and poor fusion. "Friction stir welding" can reduce processing time by more than 90% compared to complete penetration welding, and it allows for joining without the need for groove preparation or backing bars. 【Case Study】 ■ Challenge: During complete penetration welding, there is a possibility of defects such as cracking, insufficient penetration, and poor fusion. ■ Solution: Compared to complete penetration welding, processing time is reduced by more than 90%, and joining is possible without the need for groove preparation or backing bars. *For more details, please refer to the PDF document or feel free to contact us.

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  • Secondary steel products

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Introduction of cost reduction examples using "friction welding" (1)

Introduction of cost reduction examples using "friction welding" (1)

We will introduce a case where the use of expensive materials was reduced and cost savings were achieved by using dissimilar metal bonding!

We would like to introduce an example of cost reduction through "friction stir welding." The challenge was that, despite only needing a small portion of expensive material, the inability to join it with inexpensive materials resulted in the entire component being made of costly materials, leading to increased material costs. By using expensive materials only where necessary through "friction stir welding" and utilizing inexpensive materials for the other parts, material costs can be reduced. 【Case Summary】 ■ Challenge: Despite only needing a small portion, the inability to join with inexpensive materials resulted in the entire component being made of costly materials, increasing material costs. ■ Solution: By using expensive materials only where necessary through friction stir welding and using inexpensive materials for the other parts, material costs can be reduced. *For more details, please refer to the PDF document or feel free to contact us.

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  • Secondary steel products

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Introduction of cost reduction examples using "friction welding" (2)

Introduction of cost reduction examples using "friction welding" (2)

Introducing a case study that achieved cost reduction by reducing material loss through the joining of dissimilar metals!

Through "friction stir welding," it is possible to reduce material and processing costs. Additionally, by using friction stir welding on difficult-to-machine materials, it is possible to reduce processing time. As a challenge, some materials require machining from the raw material due to insufficient strength with conventional welding methods. This results in significant material loss and increased processing numbers, leading to high costs. Therefore, by friction stir welding dissimilar metals, it is possible to reduce material and processing costs. [Case Overview] ■ Challenges - Some materials must be machined from the raw material due to insufficient strength with conventional welding. - Significant material loss occurs, and the number of processes increases, resulting in high costs. ■ Solution - By friction stir welding dissimilar metals, it is possible to reduce material and processing costs. *For more details, please refer to the PDF document or feel free to contact us.

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  • Secondary steel products

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[Technical Introduction] Gas Pressure Welding Method "ZGP System"

[Technical Introduction] Gas Pressure Welding Method "ZGP System"

The eco bulb allows for the reproduction of a consistent flame! Quality is stable and unnecessary gas usage is reduced!

The "ZGP System" is a gas pressure welding method developed by the National Association of Pressure Welding Industry Cooperatives. It consists of a rebar cold right-angle cutting machine, an automatic pressurizer, a zone burner, an eco valve, and a straight pressure welder, allowing for a reduction in human error and ensuring stable quality compared to conventional rebar gas pressure welding methods. Additionally, the eco valve can reproduce a consistent flame, stabilizing quality and reducing unnecessary gas usage. 【Features】 ■ No human error, ensuring stable quality ■ Consistent welding regardless of the operator ■ The eco valve allows for the reproduction of a consistent flame ■ Quality is stable, and unnecessary gas usage is reduced ■ Construction data can be imported into a computer *For more details, please refer to the external link page or feel free to contact us.

  • Steel construction
  • Joints between components

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Gas pressure welding

Gas pressure welding

Manual gas pressure welding and hot extrusion gas pressure welding! A global standard backed by overwhelming achievements and trust.

Introducing "Gas Pressure Welding" by Hokuriku Gas Pressure Welding Co., Ltd. Developed in 1952 by the founder of Hokuriku Gas Pressure Welding. Since then, it has spread nationwide as a strong and reliable method for rebar joints in construction work, and has been in use for nearly 60 years to this day. The ends of the rebar are aligned, and while applying pressure in the axial direction of the rebar, the joint area is heated with an oxygen-acetylene flame, bringing the joint surfaces to a red-hot state without melting the metal, allowing the clean surfaces of the metal to adhere closely and fuse at the atomic level. [Overview] ■ Manual Gas Pressure Welding ■ Automatic Gas Pressure Welding ■ Hot Extrusion Gas Pressure Welding *For more details, please refer to the PDF materials or feel free to contact us.

  • Special Construction Method
  • Other construction services
  • Fittings

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